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100G QSFP28 ZR4 FEC-Free Stable Operation Case Study in Long-Distance DCI Networks

Posted on Jun-18-2026

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1. Project Background: Real DCI Network Deployment Requirements

In a metropolitan Data Center Interconnect (DCI) project, the customer deployed the C-LIGHT 100G QSFP28 ZR4 FEC-Free optical modules to connect two core data center sites.

Deployment conditions:

  • Fiber distance: 68 km

  • Estimated total link loss: ~24 dB @1310 nm

  • Switch platform: Huawei 6700 series 100G Ethernet switches

  • FEC status: Disabled by default on ports

Key project requirements:

  • Ultra-low latency transmission

  • Simplified switch configuration (FEC OFF default mode)

  • Stable 100G traffic for storage replication and data synchronization

Validation focus:

Whether the C-LIGHT 100G QSFP28 ZR4 FEC-Free module can operate stably without FEC assistance under real DCI conditions.


2. C-LIGHT 100G QSFP28 ZR4 FEC-Free Product Overview

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The C-LIGHT 100G QSFP28 ZR4 FEC-Free optical module is designed for 50–80 km medium-to-long distance optical interconnect applications without requiring FEC support.

It integrates advanced optical and electrical technologies, including:

  • MACOM driver ICs

  • EML LAN-WDM transmitter

  • SOA-based receiver architecture

  • Multi-generation optimized control circuitry

This product fills the market gap for high-performance long-distance 100G optics that can operate without system-level FEC configuration, reducing complexity and power consumption in real deployments.


2.1 Core Specifications

  • Form factor: QSFP28

  • Data rate: 100Gbps (4×25.78G NRZ)

  • Wavelength: LAN-WDM 1295–1309 nm

  • Interface: LC duplex

  • Maximum tested reach: 80 km (single-mode fiber)

  • Optical components: EML laser + SOA receiver

  • Power consumption: 4.5–5.5 W


2.2 Design Features (C-LIGHT Optimization)

  • High link budget design: up to 27 dB @ BER 1E-12

  • Supports stable operation with FEC OFF under high-loss conditions

  • Optimized for long-distance metro and DCI applications

  • Low power design (~5 W typical)


3. Engineering Validation Results: FEC-Free Operation Performance

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3.1 Test Environment Setup

  • Fiber type: G.652D single-mode fiber

  • Link distance: 68 km

  • Total insertion loss: ~24 dB

  • Switch configuration: 100G QSFP28 ports (FEC OFF)

  • Traffic load: IP data + continuous storage replication


3.2 Test Results (FEC OFF Mode)

Under full FEC disabled operation:

  • ✔ Stable link uptime (>72 hours continuous operation)

  • ✔ Bit Error Rate (BER) maintained below 1E-12

  • ✔ Throughput stability at 99.99% line rate

  • ✔ Link margin still maintained at ~2–3 dB safety buffer


3.3 Key Conclusion

Even with FEC completely disabled, the C-LIGHT 100G QSFP28 ZR4 module maintained stable 100G transmission over a 68 km DCI link.


4. Why C-LIGHT ZR4 Can Operate Without FEC

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The stability is not accidental but based on three engineering factors:


4.1 Link Distance Below Design Limit

The module is designed for:

  • Up to 80 km reach without FEC

  • 27 dB link budget capability at 1E-12 BER

Actual deployment:

  • 68 km distance

  • ~24 dB loss (≈85% of design capacity)


4.2 Sufficient Optical Power Margin

Measured optical performance:

  • Transmit power: > +4 dBm

  • Receiver sensitivity: ~ -24 dBm @ BER 1E-12

  • Actual received power: ~ -20 dBm

This provides:

  • 2–3 dB remaining margin

  • Stable BER performance without error correction


4.3 Optimized Receiver Design (C-LIGHT Engineering)

The module incorporates:

  • Enhanced transmitter stability

  • SOA receiver temperature optimization

  • Reduced noise figure (NF)

  • Improved weak-signal detection capability

This ensures strong raw signal recovery even without FEC.


5. Engineering Value of FEC-Free Operation

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Disabling FEC is not only feasible but also beneficial in real networks.


5.1 Lower Latency

FEC processing introduces:

  • ~100 ns to 2 µs latency in 100G systems

By disabling FEC:

  • End-to-end latency is significantly reduced

  • Ideal for real-time applications (AI, storage sync, financial trading)


5.2 Reduced System Load

  • Eliminates FEC encoding/decoding overhead

  • Reduces power consumption by 3–4 W per port

  • Improves switch port efficiency


5.3 Improved Multi-Vendor Compatibility

In heterogeneous networks:

  • Some devices operate with FEC OFF by default

  • ZR4 modules must support “bare-link operation”

  • C-LIGHT ZR4 ensures seamless interoperability


6. When Can ZR4 Operate Without FEC? (Engineering Guidelines)

Based on field experience, FEC-free operation is suitable under the following conditions:

✔ Recommended Conditions:

  • Distance: 40–80 km

  • Link loss: < 27 dB

  • High-quality fiber: G.652D / G.657A

  • Limited connector count (≤5–10 connectors)


7. Product Value Summary

This real-world deployment demonstrates that:

The C-LIGHT 100G QSFP28 ZR4 FEC-Free module not only meets standard ZR4 specifications but also delivers:

  • Strong link budget headroom

  • Optimized receiver sensitivity

  • Stable performance without FEC dependency

  • Excellent compatibility for metro and DCI hybrid networks


8. Conclusion

The field deployment confirms that:

  • ✔ “No FEC” does not mean instability

  • ✔ Properly designed ZR4 modules can operate reliably without FEC

  • ✔ FEC-Free operation is ideal for low-latency, high-efficiency networks

The C-LIGHT 100G QSFP28 ZR4 FEC-Free solution provides a practical and high-performance option for modern DCI and metro interconnect architectures.

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